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Medical device security:
50,000+ connected devices protected

We built an AI security platform for a hospital network's connected medical devices. It learns normal device behaviour, isolates threats and applies patches automatically. Mean time to patch fell 92%, with zero clinical downtime.

Industry: HealthcareService: AI & AutomationUpdated

Faster time to patch
92%
Clinical downtime
Zero
Threat detection time
< 40ms

Overview

Project
at a glance

Industry
HealthTechA multi-region hospital network with 50,000+ connected infusion pumps, monitors and imaging systems.
How we worked
Dedicated product teamA cyber security architect, an AI engineer and an IoT specialist worked inside the biomedical engineering division.
Goal
Device security and patient safetyMove from slow manual patching to automated, AI-based threat detection and remediation.
What we built
AI security platform for medical devicesEdge monitoring that learns each device's normal behaviour, isolates threats and patches firmware automatically.

The challenge

What was getting
in the way

The hospital network had 50,000+ connected medical devices and no full record of them. Many ran older firmware with known CVEs. Patching by hand was not practical, and it meant taking critical devices offline during busy shifts, which put patients at risk.

Unpatched devices left the network open to ransomware, manual security audits were expensive, and gaps in device security created HIPAA liability.

  • Ransomware exposure

    Unpatched devices gave attackers a way in and a path to move across the network.

  • High day-to-day cost

    Manual security audits cost the health system millions in biomedical labour and devices taken out of service.

  • Compliance liability

    Weak control over device access to patient health information fell short of HIPAA and OCR technical safeguard requirements.

The solution

What
we built

  1. 01

    Edge behaviour monitoring

    Lightweight listeners record each device's traffic and learn a normal baseline for everything from MRI scanners to heart monitors.

    Detection
    Flow-based
    Encryption
    Native mTLS
    Response time
    Low latency
  2. 02

    AI anomaly scoring

    An AI engine scores unusual behaviour as it happens and automatically isolates devices that show signs of scanning or data theft.

    Logic
    AI automation
    Learning
    Federated
    Confidence
    99.9% Verified
  3. 03

    Zero-touch patching

    An automated firmware workflow deploys validated security patches during quiet periods and keeps a full audit trail.

    Deploy
    Zero downtime
    Records
    Full audit trail
    Status
    SOC 2-ready

Before and after

How the work
changed

Time to patch

Before

180+ days

Devices stayed vulnerable for months while they waited for a manual update.

After

Under 24 hours

Automation prioritises patches and deploys them as soon as the firmware is validated.

Threat detection

Before

Signature-based

Only known threats were caught, so zero-day device exploits went unseen.

After

Behavioural AI

Spots devices acting unlike their peers, such as an infusion pump talking to the public internet.

Clinical impact

Before

Service disruption

Security updates needed clinical downtime and delayed scheduled procedures.

After

Zero downtime

Patches are cached at the edge and installed when the device is confirmed idle.

Key features

What made it
useful

  • AI-ASSISTED

    Automated isolation

    When a threat is found, the device is quarantined at network level while its basic clinical functions keep working.

    Business impact

    Zero lateral movement

  • HIPAA-GATED

    Privacy-preserving monitoring

    Federated learning shares what each site learns about device security without moving patient health information off the premises.

    Business impact

    Built to HIPAA requirements

  • ZERO DOWNTIME

    Intelligent batching

    The system watches hospital activity so security work never competes with critical device monitoring.

    Business impact

    92% MTTP reduction

Results

The business
difference

  1. AGILITY

    92% MTTP Reduction

    Mean time to patch (MTTP)

    Automated patching cleared the manual biomedical review backlog entirely.

    Before: 180 DaysAfter: 14 Hours

  2. SECURITY

    34% Visibility Lift

    Threat detection coverage

    Behavioural analysis caught lateral-movement attempts that signature-based scanners missed.

    Before: 65%After: 99.9%

  3. RELIABILITY

    100% Reliable

    Clinical uptime

    Patch scheduling caused zero interruptions to active surgery or patient monitoring.

    Before: 99.9%After: 100%

Faster delivery

Built on tested foundations

Tested components saved about 10 weeks of setup work. We spent that time on device baselines and the patching workflow.

  • Medical device identity module

    Our tested identity module gave each connected device a verified identity on the hospital network.

  • Federated learning module

    A reusable federated learning module let sites share device-behaviour models without moving data off the premises.

  • Cyber-physical monitoring platform

    An existing monitoring platform gave the biomedical team one view of device behaviour, alerts and patch status.

  • Controlled-access platform module

    Pre-built access controls limited who could isolate devices or release patches.

Trust and control

How we kept it
safe and reliable

  • 01

    HIPAA privacy

    Monitoring captures device network behaviour only. No patient health information enters the security platform.

    HIPAA-GATED
  • 02

    Traceable remediation logs

    Every patch and isolation event is logged to a secure, auditable blockchain ledger.

    VERIFIABLE DATA
  • 03

    Room to grow

    Cloud-managed edge nodes keep detection under 40ms however many devices are added.

    READY TO GROW
  • 04

    Code and IP ownership

    The health system owns 100% of the custom threat models and patching logic from completion.

    100% OWNED

FAQ

Straight
answers

Have a different question? Ask it on a 30-minute call.

Book a call

We placed lightweight listeners at the edge to learn each device's normal network behaviour. An AI engine scores anything unusual and quarantines a suspicious device while its basic clinical functions keep working. Validated firmware patches then install automatically during quiet periods, and every action is logged.

Protect your connected medical devices

If unpatched devices are a risk on your hospital network, we can help you add monitoring and patching that works around clinical schedules.